The Importance of Push On Dead Ender Maintenance
Push on dead ender maintenance is important for several reasons, including:
- Preventing contamination from compromising the hydraulic system
- Preventing loss of reliable power delivery
- Preventing excessive damage and wear that may result in downtime
- Preventing routine issues from becoming serious failures
- Ensuring your organization is getting maximum value from their push on dead enders
Push on dead enders are critical pieces of hydraulic equipment for concrete fabrication and tensioning applications, and they are subjected to harsh working conditions, with significant dust, moisture and vibration present in the environment. Push on dead enders are also cycled constantly at fabrication facilities, so on-time maintenance is critical for staying on track with production.
Five Reasons Why Push on Dead Ender Maintenance is Important
If your operations rely on push on dead ender technology, then your operations also rely on push on dead ender maintenance. Here are five reasons why:
- It minimizes the likelihood of contamination issues – Contamination is the number one cause of hydraulic equipment failures, and it’s also a threat to push on dead ender jacks. Dirt and moisture contamination can enter a push on dead ender system through many potential vectors. Contamination can result from a failing seal, internal component wear, overly soiled filters, frayed hydraulic hoses, old hydraulic fluid and many other problems. If contaminants enter the push on dead ender, it can adversely affect its ability to deliver power or will accelerate wear to its components. Contamination can also affect hydraulic fluid quality, altering its viscosity, thermal properties or flow properties.
On-time hydraulic equipment maintenance will catch the early signs of contamination and reduce the risk of future contamination issues. - It prevents sudden loss of power or unreliable power delivery – Loss of power or unreliable power delivery will add a degree of uncertainty to your operations, and that’s unacceptable from both a productivity and safety standpoint.
Consistent push on dead ender maintenance is important to identify what’s causing your power delivery problems. It could be due to contamination, a malfunctioning valve, excessive wear or something else. Whatever the reason, on-time maintenance will identify why your push on dead ender can’t apply tensioning force like it should. - It prevents sudden failures due to excessive component wear – Internal component wear is inevitable, but it can be accelerated due to contamination, improper system calibration, altered hydraulic fluid characteristics, or a number of other problems.
During a full equipment inspection, your hydraulic technician will check the components that are most likely to fail due to excessive wear. This includes seals, bearings, gears, valves and many other common failure points. If any worn components are spotted during inspection, they’ll be switched out with new parts. - It catches minor issues before they become major issues – In many cases, emerging push on dead ender issues can be caught and resolved before they progress to full-blown failures. Whether it’s low hydraulic fluid levels or a minor fluid leak, there are many minor push on dead ender problems that can be reversed during their early stages. By doing so, you’ll avoid catastrophic failures that result in extended downtime and expensive repairs.
- It ensures your organization gets the most out of its push on dead enders – Add it all up, and push on dead ender maintenance ensures organizations maximize their equipment’s value. Your important hydraulic assets will remain in operation longer and return to operation sooner if on-time maintenance is scheduled.
A Hydraulic Equipment Expert Can Provide Reliable Dead Ender Maintenance
On-time dead ender maintenance is the best layer of protection for your valuable hydraulic jacks. If it’s implemented properly, expert maintenance will help keep your operating expenses under control, and the best way to secure expert maintenance is to partner with an experienced hydraulic equipment technician. Here’s why:
- Reliable preventative maintenance and diagnostics – Expert hydraulic equipment technicians can properly disassemble and reassemble any push on dead ender model, ensuring contamination doesn’t enter the system during maintenance.
During a round of preventative maintenance, an expert technician will know what common issues to check for, based on the hydraulic jack’s model. They also have access to various diagnostic equipment to verify the push on dead ender’s performance. - Expanded access to replacement parts – Expert hydraulic equipment technicians maintain an inventory of critical parts, such as seals, gears and filters. If your equipment requires one or more replacement components, your technician will be able to supply them quickly and install them properly.
- Rapid turnaround on equipment repairs – If your push on dead ender is affected by an unexpected failure, an expert technician will identify the problem with greater accuracy and return it to action sooner. That means less downtime and lower unexpected costs.
By partnering with a proven hydraulic equipment technician, you’ll have access to expert level maintenance when your organization needs it most. If your operator teams don’t have the requisite time or expertise to manage important push on dead ender maintenance, partnering with an expert technician will fill any important service gaps.
Push On Dead Ender Maintenance is Important and So is the Technician You Work With
If your push on dead ender jacks experience failures, it may disrupt your concrete fabrication operations – at least slowing down the tensioning phase. For every concrete fabrication company, every disruption is unacceptable, especially those that could be prevented with proper hydraulic equipment maintenance.
To ensure your operations aren’t halted by preventable failures and to minimize the cost of the failures that do occur, consider partnering with a hydraulic equipment expert. Professional hydraulic equipment technicians are familiar with all the ways that a push on dead ender can fail, and they are also experts in preventing those problems.